Manufacturing Execution System

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Manufacturing Execution System

Internet of Things technologies connect production processes and transform automation systems running independently from each other to digital twins that show the entire value chain.

What is Manufacturing Execution System?

Many manufacturing companies are trying to compete relying on the technologies of the past. Legacy MES systems operating with manual processes can no longer meet modern needs. The importance of higher quality, safer and more efficient production is increasing day by day in order to stand out in the competition. To meet these needs, industry leading companies employ industrial Internet of Things based MES systems platforms, integrated with their micro-service based manufacturing applications.

Internet of Things technologies connect production processes and transform automation systems running independently from each other to digital twins that show the entire value chain. Solutions that provide the data needed by the management to make more accurate decisions in addition to meeting the operational needs of the production, and maximize the value created in the production operation.

End-to-end monitoring and optimization of production solutions through connected systems is crucial for next generation production solutions, in order to avoid lagging behind in the competition. In this respect, industrial Internet of Things solutions that combine informatics and operational technologies emerge as a key requirement

Why Manufacturing Execution System?

Platform360 MES Manufacturing Execution solution is an inclusive set of solutions that provide the infrastructure for Internet of Things platform and digital production. Solutions that manage production, materials, maintenance, quality, energy and safety also allow the end-to-end management of factories by integrating with systems such as ERP and PLM as needed. Platform360 MES monitors and manages the production value chain from end to end, enabling the company to reach its productivity and quality targets.

The solution can be positioned to minimize additional investment to already installed/old factories, thanks to its flexible structure; in addition it also avoids disruption of production during implementation. The system enables multiple factories to be monitored over a single production template, considering their differences, as the case may be.

Features

01Industrial Internet of Things Platform

Compatibility with different hardware brands/models thanks to flexible integration capability
Supports standards such as MQTT, OPC UA, open protocol etc.
Makes sense from the data flowing in and decides based on the situations with the rule engine
Offers A shared, scalable data platform
Integrates with existing sensor/PLC structures in plants
SDK/API support allows integration with third party systems

02Operational Digital Twin of Production

Raw sensor data transformed into meaningful business metrics
Key performance values are monitored individually for the each asset, station, line, area, and factory
Production processes are monitored in digital environment
The operational digital twin of production assets is created

03Maintenance Management

Time-based periodical maintenance
Sensor value based maintenance
Predictive maintenance

04Production Planning And Scheduling

Production planning
Shift management
Batch production execution
Components picking list

05Manufacturing Process Management

BOM Recipe
Process planning/work instructions
Model-based manufacturing

06Resource Management

Equipment
Workmanship
Material

07Shipment Management

Source suitability
Plan
Directing the work according to capacity

08Reporting

Real time display of the status of operations in the factory via digital twin
Monitoring key performance data in production (OEE, JPH, Bottleneck, etc.)
Monitoring downtime performance data (MTBF, MTTR, Root Cause, etc.)
Key performance values are monitored individually for each asset, station, line, area, and factory
Automatic identification of the root causes of stoppages
Monitoring/tracking of user-defined job rules based on data.

09Infrastructure

On-Premise cloud or hybrid installation options provided.
Scalable infrastructure to support any desired number of sensor connections.

Benefits and Business Results

Efficient Production

More Flexible Maintenance

Safer Production

Integration with sensors and systems in the field enables real time monitoring of compliance with occupational health and safety rules.

Production Quality

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